Solder mask and copper PCBs are both common manufacturing processes. A solder mask is a technique used to keep copper traces from oxidizing. The process involves applying solder, applying a layer of photo-resistant material, and then exposing the board to ultraviolet light. This causes the areas that need to be covered in solder masks not to react with the UV light.
These areas won’t darken when exposed to UV light and remain clear, leaving only the masked sections visible. Although this process is used frequently, there are some common mistakes made when soldering these PCBs.You can use a few simple tricks to prevent these issues from occurring again. Keep reading to find out more!
What is Solder Mask?
A soldering mask is a photoresist material applied to copper prepainted PCBs to protect the copper traces during the soldering process. Copper traces are exposed to heat when being soldered; if they are not covered by a solder mask, they will oxidize and corrode. The solder mask prevents this from happening to the copper traces.
A soldering mask consists of two layers: an outside layer, which is applied to the copper traces and remains on the board once soldering is complete, and an inside layer, which is applied to the outside of the board and is removed once soldering is complete. The inside layer is a photo-resist, meaning that it is sensitive to UV light and therefore unique when being applied to the photo-resist surface.
Once the mask is exposed to UV light, it changes from being soluble to insoluble, meaning it will not wash off with liquid chemicals such as ferric chloride. The outside layer is a dense, water-soluble photoresist. This makes it easy to clean off the board after soldering is complete.
Soldering Mistakes to Avoid When Soldering PCBs
– Using the Wrong Flux – Even though different types of fluxes have different uses, they’re all designed to facilitate the process of soldering. However, you should be careful to use the correct flux for your board. Some fluxes are designed to work with lead-free solder, while others are designed for leaded solder. Using the wrong flux for the type of board you’re working with can cause the solder to not flow properly and can result in a poor connection. You may also see a black coating forming on the copper traces. This is caused by the flux being used. If you see this on your completed PCB, you know that you used the wrong flux.
– Exposing Parts of the Board to Air – When you’re soldering copper board parts, you should always keep the board in a clean, controlled environment. Avoiding exposure to air can prevent oxidation. You may also want to avoid opening nearby windows and doors to reduce the risk of contamination from dust.
– Using the Wrong Solder – Different types of solder are designed for different purposes. Specialty solder is usually designed to have a lower melting point and be more easily removed than general purpose solder. If you use the wrong solder, you may have trouble removing it when you’re finished. This can be especially problematic if it’s specialty solder because you may not be able to find a scraper designed to remove it.
Ensure you’re using the right flux and solder
Some fluxes have a higher viscosity than others. This can make it harder to see the solder flow and damage the copper traces. If you see the copper traces become discolored, you may need to clean the board and use a lower viscosity flux. If you are soldering a board with lead-free solder, you need to use a low- or no-fluoride flux. This helps prevent the formation of copper fluoride, which can be harmful to the environment when disposed of. There are several other ways to ensure that you’re using the right flux for your board.
You can read the manufacturer’s instructions or you can try following these tips:
– Read the product description – Many products come with information about the best way to use the product, including the recommended temperature.
– Check the temperature rating – Different boards have different temperature ratings. This is especially important when working with leaded solder because it melts at a lower temperature. If you’re using lead-free solder, it melts at a higher temperature.
– Clean the tip before soldering – Before you begin soldering, it’s a good practice to clean the tip. This helps prevent the formation of a build-up of solder.
Don’t overheat the board
It’s easy to get excited and forget to check the temperature of the board. When soldering a board, you need to check the temperature of both the tip and the board. If the temperature of the board is too high, the copper traces can melt and deform. This can cause the traces to break and can make it difficult to solder the rest of the board. It can also damage the components on the board. You can avoid this by checking the temperature of the board and the tip regularly. You can use a digital multimeter or a thermometer to check the temperature. It’s not recommended to use your hand to check the temperature because it’s not as accurate.
Check your soldering tip
Soldering tips are inexpensive and easy to replace, but they’re often neglected until they break. A clean tip ensures that solder flows smoothly, making the job much easier. Clean your tip regularly, and replace it when it has become too dirty or worn out. A dirty tip is the most common cause of poor solder connections.
You can clean your tip with either a sponge or a copper sponge. If you use a copper sponge, make sure that it doesn’t contain any cleaning chemicals. A copper sponge is best suited for cleaning out the tip. A sponge is best suited for cleaning the tip holder. A dirty tip can also make it harder to use the right amount of solder.
Too little solder can cause bridging and too much can create messy joints. An unclean tip can make it difficult to use the correct amount of solder because solder is less likely to flow smoothly through the tip. A dirty tip can also increase the amount of time it takes to solder the board. This is because you may need to use more solder to make up for the fact that the solder isn’t flowing through the tip smoothly. This can also cause bridging and messy joints.
Don’t apply too much solder
This may seem obvious, but it’s important to remember not to apply too much solder. If you’re working with lead-free solder, it’s important to remember that it doesn’t flow as leaded solder does. This means that you need to put a smaller amount of solder on the tip. If you don’t, the excess solder will flow out of the joint and create a mess. If you’re working with leaded solder, you should remember that it flows more easily than lead-free solder. This means that you need to be careful not to put too much solder on the tip. Too much solder can cause bridging and messy joints.
Soldering masks and copper PCBs are both common manufacturing processes. A solder mask is a technique used to keep copper traces from oxidizing. The process involves applying solder, applying a layer of photo-resistant material, and then exposing the board to UV light. It’s important to be careful when soldering PCBs to avoid these common mistakes. Using the right flux and solder, keeping the board clean and free of air, and checking the tip are all important. If you follow these tips, you should be able to solder a board properly and avoid any of these mistakes.